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Poultry

Plukon has worked on minimising false rejections and ensuring the highest levels of metal detection by implementing Mitus from Minebea Intec. (Image source: Minebea Intec)

To address the challenge of metal detection in poultry production, Plukon, a leading player in the poultry supply chain, has implemented the metal detector Mitus from Minebea Intec

Metal detection is a critical aspect of food safety protocols, especially in environments where contamination risks are high. However, traditional metal detectors often struggle to accurately detect metallic foreign objects in poultry products due to their unique electromagnetic properties. This not only causes product wastage, but can also have a major impact on food safety

To combat these challenges, Plukon has worked on minimising false rejections and ensuring the highest levels of metal detection by implementing Mitus from Minebea Intec. Equipped with MiWave technology, Mitus works by significantly improving detection accuracy and reducing false rejects. By detection even the smallest metallic contaminants with unparalleled accuracy, the technology helps in overcoming the limitations of traditional metal detectors.

Moreover, the new design eases frequent cleaning procedures, which are essential and rigorous in this environment. Mitus also ensures compliance with HACCP standards, providing peace of mind to both Plukon and their customers regarding the safety and quality of their poultry products.

"We’ve faced many challenges with false rejects over the past few years, so I’m really pleased to have these new metal detectors on our lanes," said maintenance manager, Jeroen V. "They not only save us time and reduce costs, but also allow my hardworking team to stay focused on what truly matters.”

 

 

 

Paragon commits to supply of high-quality Hubbard Premium PS day-old chicks to meet the growing demand for Premium birds in Bangladesh. (Image source: Hubbard))

Paragon Group successfully hosted the Hubbard Color Bird Launching Programme on 15th February at the Intercontinental in Dhaka, marking a significant advancement in the country’s poultry sector

Attended by industry leaders and experts, the event focused on the increasing demand of coloured chickens in Bangladesh and the benefits of the Hubbard Premium Colour breeds. Paragon commits to supply of high-quality Hubbard Premium PS day-old chicks to meet the growing demand for Premium birds in Bangladesh.

The event commenced with a welcome speech from Md Rafiqul Haque, CEO of Poultry Consultant & Development Service, followed by Olivier Rochard, managing director Hubbard, who elaborated on the company's global operations and its commitment to advancing poultry genetics. Bruno Briand, Hubbard global commercial director presented more details about the use of the Hubbard Premium breeds for various Premium Concepts, emphasising how the introduction of Hubbard Premium will enhance local farming efficiency

A management session was led by Ehsanul Kabir Mosru, Hubbard senior technical manager and a closing remark was given by Moshiur Rahman, managing director of Paragon Group who provided an in-depth overview of his company and its vision for the future.

The first Hubbard Premium GP flock has been delivered from France to Dhaka in the middle of January. The day-old chicks arrived in particularly good condition and were handled with great success and care as part of Hubbard’s high standards of logistics and quality assurance. They are placed on a well isolated GP farm, meeting the highest biosecurity standards.

During the show, visitors can attend live demonstrations and engage with BAADER's local network, global product managers, and processing experts. (Image source: BAADER)

As the global population grows, the need for more protein with fewer resources has never been greater

Following the motto 'Value Every Gram,' BAADER will showcase its latest solutions at VIV Asia 2025, emphasising the protection and maximisation of meat value throughout the processing cycle. Additionally, advanced software tools assist processors in planning production for each bird and ensuring every gram of meat is safeguarded and efficiently harvested.

“The future of poultry processing lies in intelligent tools, seamlessly integrated into equipment and performance monitoring systems. With advanced software solutions that not only capture data but also identify root causes, decision-making becomes faster and more precise. We're excited to showcase BAADER's latest innovations at VIV Asia this year,“ said Marcel Franz, managing director of BAADER Asia.

During the show, visitors can attend live demonstrations and engage with BAADER's local network, global product managers, and processing experts.

Cut-Up and Deboning

Real value-adding begins after distribution where product differentiation takes shape through specialised cuts, lean portions, and convenient food options tailored to diverse customer preferences.

AI-Based Rest Meat Detection

Controlling the amount of meat left on the carcass after deboning is critical. Every gram of meat not recovered from the fillet represents a missed profit opportunity. To address this, BAADER has developed a vision camera solution that monitors the meat left on the carcass after deboning and alerts the processor about excess waste production.

Refiner Technology

After minimising the meat left on the carcass, processors can further utilise any remaining meat by processing the carcasses with a BAADER Refiner. This gentle method of separating usable meat from hard components allows processors to repurpose the leftover meat into high-value products such as nuggets or sausages.

Enviva DUO is a direct-fed microbial solution for poultry production. (Image source: Adobe Stock)

IFF recently announced the launch of Enviva DUO, a groundbreaking direct-fed microbial (DFM) solution for poultry production

The solution constitutes innovative blend of two non-spore forming bacterial strains designed to address challenging conditions by supporting the growth of beneficial gut bacteria. Moreover, the solution also encourages a favorable nutribiotic state and promotes optimal bird performance. Its direct dosing strategy ensures that challenged birds receive the microbiomeboosting benefits of Enviva DUO, despite a decrease in feed intake.

Scientific research also supports the efficacy of Enviva DUO and demonstrates its ability to restore the bird's microbiome, improve gut conditions, and promote the growth of beneficial bacteria. Its stable formulation disperses evenly in water distribution systems, preventing sedimentation or build-up, and ensuring uniform and consistent delivery to the flock, thereby maintaining operational efficiency.

The solution which is currently available to poultry integrators and large farm complexes across the US, will also expand to other regions that are pending regulatory approvals.

PUPIL AI vision technology, SmartBase software and HMI touchscreen control all add intelligence to the VC-i. (Image source: Marel)

Primary poultry processing receives a revolutionary upgrade with Marel introducing the world's first intelligent vent cutter—VC-i

The vent cutter's job in the primary poultry process is to drill out the cloaca without damaging the intestines and hang it over the back of the carcass. Being the first operation performed inside the product, vent cutting needs to be done with surgical precision and hygiene. This is because mistakes cannot be corrected by the remaining operations in the evisceration line.

The Marel VC-i vent cutter sets a new benchmark in accuracy by meticulously drilling out the cloaca without touching the intestines, thereby preventing any soiling or contamination. Designed to optimise hygiene, efficiency and automation, the VC-i eliminates manual adjustments and ensures precise, contamination-free vent cutting. This precision is driven by PUPIL (Precision Unified Processing with Intelligent Learning) AI vision technology, which provides real-time insight into the machine’s performance, ensuring that cloacas are extracted and positioned correctly.

Promoting automation

Advanced features including the HMI touchscreen allows users to set the VC-i on-the-fly with a few taps. Pre-defined recipes are controlling the automatic machine settings to achieve optimal parameters, such as drill depth and product positioning, for the incoming flock. Thanks to these digital machine settings, manual adjustments based on guesswork are a thing of the past. PUPIL visually monitors performance, eliminating human error and ensuring consistent, high-quality results irrespective of significant variations in bird weights and sizes.

Automated adjustments along with PUPIL AI monitoring maintain high performance across all shifts and flocks, even with wide weight ranges. Internal SmartBase software contributes to VC-i’s consistency by monitoring the machine’s health in real time. It offers early warning alerts on performance at both machine level and unit level, enabling proactive adjustments and maintenance.

Prioritising hygiene

When it comes to VC-i design, soiling or contamination is strictly unacceptable. The open structure of the 20 newly developed, robust carousel units not only reduces wear and tear, but also residue buildup and contamination risk, while offering enhanced cleanability. After each operation, the individual drill units are thoroughly cleaned by their own spray washers. The VC-i’s vacuum system also adds to hygiene by removing initial feces from the intestines, preventing soiling of the clean process and contamination in downstream processes. Moreover, to save water, empty shackles are identified by the smart product detection system and switched off. 

 

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