In The Spotlight
The new LEMKEN Competence Centre Crop Care was constructed in Dinteloord (near Rotterdam) in the Netherlands in February 2023
Within a record-breaking nine months, as early as October 2023, the largest construction phase for the production department was put into operation and the first LEMKEN blue hoeing machines were delivered to customers. With the construction of the new factory, LEMKEN has fully integrated the hoeing technology it acquired from Steketee in 2018 into its own brand world.
In the following months, everything from the offices to the cafeteria and the façades were completed and occupied. Dinteloord specialises in the development and production of crop care technology. It will also be home to the Competence Center Crop Care for farmers, experts and universities, which will form part of the global network of LEMKEN sites. For this purpose, a sophisticated technical auditorium has been built next to the AgroForum exhibition area, where events and training courses can be held in an optimal environment.
Production is divided into three areas:
- The manufacturing area: This includes the manufacturing and preparation of parts for the paint line.
- The warehouse: Pre-produced parts and components from suppliers are received and stored in the warehouse.
- Pre-assembly and assembly areas: Assembly takes place in these areas. The plant is set up for stationary assembly and currently has eight assembly stations, which can be expanded as required to accommodate larger machines. Free-floating cranes offer maximum flexibility.
The final inspection which involves two fully equipped test stations ensures the quality and functionality of each machine prior to leaving the factory.
“The new LEMKEN factory in Dinteloord stands for innovation, efficiency and sustainability in the agricultural machinery industry and will play a central role in meeting our customers’ future requirements," said partner Nicola Lemken. "We are therefore very excited about its opening."
LEMKEN presents Thulit MF/1200, its first weeder harrow with more than 12 m working width
The new model is based on the innovative properties of the Thulit MF product series launched last year. The design with four bars and eight rows of harrow tines and hydraulic tine pressure adjustment is unique on the market. The tine pressure can be continuously adjusted from 100 g to 5,000 g across the entire width during travel and remains constant at every setting – for optimum and reliable work results.
The new Thulit MF/1200 comprises five harrow sections, with various folding options available for different applications. For greater ground clearance at the headland, LEMKEN offers the option of folding the weeder harrow into a V position. To do this, the outer folding segments are angled slightly upwards to prevent the tools from coming into contact with the ground. For convenient and safe road transport, the weeder harrow can be folded in on both sides to a transport height of 3.3 m. The automatic transport locking system is active in all variants, making manual intervention a thing of the past.
For the frame, LEMKEN uses torsion-resistant support profiles that guarantees both stability and low weight. The frame design with six support wheels at the front, distributed across the entire working width, has an extremely positive effect on the smooth running of the machine and thus on the guidance of the harrow tines to the soil surface. The Thulit MF/1200 can additionally be operated as a rigid implement or with ground contour adjustment.
Customers opting for the rigid frame will not need the optional support wheels behind the side panels. If the individual working sections of the weeder harrow are to follow the soil horizon at all times, the Thulit must be equipped with additional rear support wheels. This ensures maximum flexibility and perfect working results on hilly terrain. Precisely adjustable trailing harrows on the rear support wheels eradicate wheel marks and leave loosened weeds on the soil surface to dry out.
The Thulit MF/1200 harrow which is now available in small quantities, will start its series production in March 2025.
Denmark-based company, Ambient Carbon has announced its new partnership with Benton Group Dairies to field-test a prototype of Ambient Carbon’s Methane Eradication Photochemical System (MEPS)
This first-of-a-kind non-invasive technology helps remove methane from airy barn exhaust. Ambient Carbon also has a Memorandum of Understanding (MoU) with Danone North America which sources milk from Benton. This month, the company will install methane monitors at Benton's dairy farm in Ambia, Indiana in preparation for installing and testing a MEPS field prototype in early 2025.
On 2 October, the National Academies of Sciences, Engineering and Medicine (NASEM) released a new report on the need and potential for atmospheric methane removal. MEPS is a point-source methane removal system which is the only scalable, cost-effective solution for eradicating low-concentration (non-flammable) methane from cattle and manure, as well as other point sources. It uses a patented gas-phase photochemical process that combines chlorine atoms and UV light in a reaction chamber, mimicking a natural process of methane destruction in the atmosphere. As dairy barn air is cycled through MEPS, it breaks down methane at its source, preventing its release into the ambient air. The chlorine atoms are generated onsite via electrolysis of saltwater, and after eradicating 80-90% of the methane, the chlorine is recycled in a closed system.
While the Indiana tests are underway, Ambient Carbon will also test another MEPS field prototype in Denmark as part of the AgriFoodTure PERMA Project, which includes Northern European dairy cooperative Arla, and is publicly funded by Innovation Fund Denmark and the EU’s NextGenerationEU.
“We believe that by 2030, Ambient Carbon will be eliminating well over one gigaton of CO2 equivalent annually by destroying methane from dairy barns and other low-concentration methane sources such as wastewater treatment plants and biogas plants,” said Ambient Carbon’s co-founder and COO, David S Miller, while Chris Williams, conservation lead at Benton Dairies also expressed his enthusiasm regarding their collaboration with Ambient Carbon.
In an attempt to strengthen global food security, Agriculture Secretary Tom Vilsack announced that the US Department of Agriculture (USDA) would be investing US$466.5mn through its two premier international development programmes
The announcement which was made at the Clinton Global Initiative 2024 annual meeting, Vilsack explained about the McGovern-Dole International Food for Education and Child Nutrition Programme which would be allocated US$248mn in fiscal year 2024 to support projects in nine countries that will provide critical school meals and boost literacy and primary education, especially for girls. On the other hand, the Food for Progress programme would be provided with US$218.5mn to help seven countries strengthen their agricultural systems, adopt climate smart technologies, sustainably increase productivity and expand international trade.
Under both programmes, USDA purchases US-grown commodities and provides them to implementing organisations, including the United Nations World Food Programme. Food for Progress implementing partners sell the commodities locally and use the proceeds to support local development projects. McGovern-Dole partners use the commodities directly in school feeding programmes.
This year, USDA will provide more than 37,000 mt of US commodities to support projects in Angola, Bangladesh, El Salvador, Ethiopia, Guatemala, Guinea-Bissau, Laos, Malawi and Rwanda, benefitting approximately 1.2 million children and their family members in more than 2,800 pre-primary and primary schools.
The Food for Progress projects funded this year will utilize 315,000 mt of US commodities and ultimately benefit nearly 200,000 farmers in Benin, Cambodia, Madagascar, Rwanda, Sri Lanka, Tanzania and Tunisia and will focus on priority topics including climate-smart agriculture, food security, sanitary and phytosanitary standards, access to capital and trade facilitation.
“The McGovern-Dole and Food for Progress programmes are the embodiment of USDA’s multi-faceted approach to combatting hunger and poverty and addressing the effects of the climate crisis worldwide,” Vilsack said. “Teaming up with both private- and public-sector partners, we’re not only providing direct food assistance, but also fostering sustainable agricultural productivity growth, promoting climate-smart agriculture and enhancing developing countries’ ability to engage in trade, which is critical to food security.”
Although all estrus cycles are not the same for individual females within a herd, it is one of the most important indicators of whether a cow or heifer will be successfully bred
Animal reproduction professor at the University of British Columbia in Canada, Ronaldo Cerri, PhD is carrying out research work to improve cattle fertility by identifying which cows and heifers are the best candidates to breed using tactics like artificial insemination (AI) and embryo transfer (ET), with estrus intensity as the deciding factor.
Cattle have typical baseline activity when they aren’t in estrus. When they start to enter estrus, their activity rises as the intensity of the estrus increases. Pinpointing when estrus is about to peak is crucial to a successful pregnancy.
After analysing extensive data from estrus detection sensors, Cerri and other researchers have pinpointed patterns based on what’s occurring during estrus. Cows exhibiting low estrus intensity tend to have lower concentrations of progesterone during the growth of the ovulatory follicle and fail to ovulate more often than those with high estrus intensity. Similarly, ET recipients that show high estrus intensity have more consistent pregnancy results.
“The patterns are very consistent in many of the studies we do,” said Cerri. “Cows with lower estrus intensity always display less physical activity, but they also have lower pregnancy rates. On the flip side, cows with high estrus intensity display more activity and have higher pregnancy rates.”
Evaluating estrus intensity
Using heat detection tools to evaluate estrus intensity can help to pick and choose which cows are the best candidates to breed at a particular time. While implementing a mass breeding protocol, offers the option to use estrus intensity to direct choices on what type of genetics to use.
With breeding indicator patches, estrus can be monitored by looking for patches that have 50% or more of the surface ink rubbed off as being in high estrus intensity and are ready to breed. Females with less than 50% of the surface ink rubbed off are in low estrus intensity and could be bred with lower-cost genetics or bred later when they have reached high estrus intensity.
With millions of units sold around the world, the ESTROTECT Breeding Indicator is the industry standard for optimising cattle breeding efficiency and economics which has been tested in a multitude of university studies by researchers.
Gridtractor, Monarch Tractor, and Borg Warner have achieved a significant milestone by successfully demonstrating Vehicle-to-Grid (V2G) capabilities utilising a Monarch MK-V tractor, a Borg Warner 60 kW DC fast charger, and Gridtractor’s cloud-based charge management system employing the Open Charge Point Protocol (OCPP)
An emerging company, TransIberian Foods (TIF) has chosen the flexibility, efficiency and quality offered by TOMRA Food and installed the KATO 260 precision grading system powered by LUCAi Artificial Intelligence technology, and two CURO filling stations
The company has chosen TOMRA Food’s advanced blueberry grading and filling solutionsfor its blueberry packing line. With the TOMRA KATO 260 advanced, industry-leading precision grading system with LUCAi Artificial Intelligence technology and two TOMRA CURO filling stations, it achieves the extreme flexibility needed to meet the varied and demanding requirements of its international customers.
TransIberian Foods has 20,000 sq m of refrigerated space with 14 docks and is currently expanding its operations with the development of a new project focused on the refrigeration, ripening, and packaging of avocados and other tropical fruits, both locally produced and imported.
Manager of TransIberian Foods, Jesús Cruz explained that due to the diversity in the origin of the blueberries, they were looking for a packaging line that was extremely flexible, capable of handling all the commercial formats required by European supermarkets for our clients. "This meant having the ability to quickly adapt to different sizes and types of packaging, from small trays for individual portions to larger containers for wholesale. TOMRA has enabled us to offer a wide range of options to our clients, companies that distribute to European supermarkets, adapting to their needs and market demands,” added Cruz.
TOMRA Food expressed that they were pleased with the Translberian Foods project, highlighting that Translberian Foods were looking for advanced technology solutions to address this challenge. The implementation of advanced technology allowed the company to optimise their fruit selection, grading and packaging processes, ensuring that each product meets the highest international standards. This precision and efficiency is not only essential for maintaining the integrity, but also the quality of the final product, from reception to delivery.
The packaging process at TransIberian Foods begins with the fruit being fed into the KATO 260 sorter, optimising its performance. The fruit is gently loaded into the KATO 260, ensuring a continuous supply and uniform distribution in the sorter. Next, the KATO 260 exclusive rolling conveyor system inspects the fruit’s surface from all angles. Cameras capture multiple images of each piece of fruit, and the machine's software can identify defects as small as 0.2 mm at high speed for precise grading.
A valuable optional enhancement for the KATO 260 is the LUCAi software and hardware package, which uses AI to achieve unparalleled accuracy in fruit sorting and grading. After each piece of fruit moves along the sorting line, it is photographed by multiple cameras. LUCAi identifies and indicates how each blueberry should be graded. Capable of processing up to 2,400 images per second, LUCAi can also view the fruit in wavelengths not visible to the human eye, detecting subtle defects such as dehydration, bruising, and early anthracnose.
At the end of the line, the fruit is processed by a packing system featuring two CURO16 units, each with 16 filling stations. These units boost productivity by reducing human handling errors and fruit loss. They weigh with precision, and can simultaneously pack for different markets. This system is the fastest weight-based filling solution on the market, capable of handling up to 200 packs of 125 g of fruit per minute. Moreover, TOMRA Food’s equipment also offers exceptional packing flexibility.
"With TOMRA Food’s solution, we can quickly adapt to market demands and efficiently manage demand spikes during peak seasons," concluded Cruz. "We are extremely satisfied with the advanced sorting technology, as it enables us to handle fruit from various sources effectively and ensures we deliver high-quality products.”