vc.web.local

Hydronix in-process sensors deliver continuous visibility between those checks, helping manufacturers make better decisions, protect quality and reduce waste.

Coffee is the world's most popular hot drink, and every stage of its production (storage, roasting, grinding and packing) changes the moisture content of the bean.

During roasting, water is driven off as steam, so the bean loses weight while expanding in volume, and its density drops. That shift affects flavour development, strength in the cup and how much coffee fits into a fixed-volume bag or capsule. Controlling moisture throughout the process is therefore central to quality, roasting consistency, packaging stability and compliance with moisture limits.

Why Measure Moisture?

Variable incoming moisture makes roasting difficult to control. If one lot of green beans arrives at 11% and the next at 13%, the same heat profile can leave one batch underdeveloped and scorch the other. Measuring moisture inline before roasting shows engineers how much energy each lot needs, so profiles can be adjusted.

After roasting, beans can gain or lose water during cooling, silo storage and transfer, particularly where humidity varies. Without continuous monitoring, this drift may only show up in lab results once several batches are affected.

Grinding introduces further variables. Ground coffee that is too wet can clump, dose inconsistently and compact unpredictably in pods, while product that is too dry creates dust, segregation and packing voids. Before packaging, accurate moisture data protects shelf life: excess water accelerates staling, while too little can compromise sensory quality. For moisture-limited products such as pods and instant coffee, in-process sensors add a safeguard before the filler.

Where to Measure Moisture?

Hydronix microwave moisture sensors can be fitted at several points on a coffee line:

  • Before roasting: in transfer pipes, chutes or feed sections, to monitor green bean condition.

  • After roasting or silo storage: to track changes before grinding, blending or packing.

  • Before grinding: to confirm whole beans entering the grinder are within range.

  • After grinding: where a stable, representative flow crosses the sensor face.

  • Before packing: a final in-process check, and one of the most valuable measurement points.

For a representative reading, the sensor should sit where material flows consistently across the sensing face with sufficient depth, minimal air gaps or stagnant material, and a practical sampling point nearby.

Choosing the Right Sensor

The Hydro-Probe XT is inserted into the material stream and suits pipes, chutes and transfer points, such as monitoring green beans before roasting. It has a proven track record in coffee applications. The Hydro-Mix XT mounts flush with hopper, bin or mixer walls, combining a hard-wearing ceramic faceplate with a stainless-steel body, making it ideal for ground coffee before packing. Explosive-atmosphere and food-safe versions are available.

Conclusion

Moisture influences coffee at every stage, from roasting behaviour and grinding consistency to packaging stability, shelf life and compliance. Laboratory testing remains essential for reference and calibration, but Hydronix in-process sensors deliver continuous visibility between those checks, helping manufacturers make better decisions, protect quality and reduce waste.

Read the full story or speak to an expert

The global decline of livestock antibiotic use: a paradox

A groundbreaking UCL study reveals a paradox at the heart of global agriculture: whilst antimicrobial use in livestock has plummeted by nearly a third since 2013, wealthy nations are quietly shifting the burden overseas through strategic imports.

The research, published in Nature Sustainability, tracked antimicrobial consumption patterns across a decade, painting the most comprehensive picture yet of how these critical medicines flow through our interconnected food systems. The findings tell two contrasting stories about progress and persistent problems.

Global antimicrobial usage peaked dramatically at 118,600 tonnes in 2013 before dropping to 84,000 tonnes by 2020. This remarkable decline accelerated following the landmark 2016 UN meeting on antimicrobial resistance, which catalysed stricter regulations across numerous countries. Per capita consumption fell from 15.6 grams to 10.6 grams during this period.

China and the United States, commanding roughly 60% of worldwide usage, drove this positive shift with reductions of 29% and 28% respectively. These numbers represent genuine progress in combating a threat that currently claims 700,000 lives annually through drug resistant bacteria.

However, beneath these encouraging statistics lies a troubling pattern. Developed nations have effectively exported their antimicrobial footprint by importing products from emerging economies where livestock farming practices remain antimicrobial intensive. Between 2010 and 2020, internationally traded goods' share of antimicrobial use climbed from 16% to 20%.

Perhaps most surprising: half this footprint stems from non food products like clothing, chemicals, and electronics containing animal derived materials. Meanwhile, nations like India and Indonesia face rising antimicrobial consumption, partly fuelled by export demands. India's footprint expanded by 16% across the decade.

"The overuse of antimicrobials in livestock is a serious health concern, posing a potential global health threat. The decline in use in recent years is promising, and shows that government regulation and intervention can be effective. Our research can help inform future guidance for their usage," said Heran Zheng (UCL Bartlett School of Sustainable Construction).

This study underscores a critical reality: reducing antimicrobial resistance requires coordinated global action, not just shifting production to countries with looser regulations. True progress means addressing consumption patterns and supporting sustainable farming practices worldwide.

Philippines expands affordable rice programme to support millions (Image credit: Agro spectrum Asia)

The Department of Agriculture is rapidly expanding its nationwide rice initiative under the programme “Benteng Bigas, Meron Na!”, a key effort backed by Ferdinand Marcos Jr.

The move comes as rising fuel costs continue to affect food prices, putting pressure on household budgets across the country.

To ease this strain, the government is increasing the number of distribution points and extending operating hours, allowing more Filipinos to purchase rice at a subsidised price of P20 per kilo. According to Agriculture Secretary Francisco P. Tiu Laurel Jr., the goal is to ensure food remains accessible despite ongoing economic challenges linked to transport and logistics.

By the first quarter of 2026, 932 selling sites had already been set up nationwide. These include KADIWA centres, National Food Authority warehouses, and outlets managed by local and national agencies, along with partners accredited by Food Terminal Inc.. As of early April, the programme has reached 6.45 million beneficiaries, including senior citizens, low income households, solo parents, persons with disabilities, farmers and fisherfolk.

“We have sufficient food supply, but elevated fuel and logistics costs are pushing market prices to levels that further contain the budgets of many Filipinos,” Tiu Laurel said. “By expanding access to affordable rice and essential goods, we are directly easing that pressure and ensuring vulnerable sectors are protected while we work to stabilize both prices and supply.”

Further expansion is already in motion. The DA plans to introduce another 900 outlets, focusing on areas with greater need such as Capiz, Bukidnon and Cebu. This effort is supported by a strengthened partnership between Food Terminal Inc. and the National Food Authority, ensuring both supply and funding remain stable throughout 2026.

The agreement includes the procurement of 1.8 million sacks of rice backed by a 3 billion budget. Officials say this will not only support consumers but also protect farmers by maintaining fair buying prices.

“We assure that this budget will be used to secure better prices for our farmers, especially during the harvest season. In some areas, we have already increased our buying price to as much as ₱30 per kilo to prevent a drop in farmgate palay prices,” said NFA Administrator Larry R. Lacson. “The NFA continues to step in to protect the income of our farmers,” he added.

“Given the current instability in market prices due to external conflicts, we are seeing a significant increase in buyers turning to our outlets to access quality rice at lower cost,” said Joseph Rudolph C. Lo. “We are closely coordinating with government partners to manage this demand and are preparing to expand our network further, with a target of reaching 1,800 P20 rice selling sites nationwide by the end of 2026,” he added.

Selecting a moisture sensor for grain processing goes beyond finding an instrument that measures water content

Moisture directly affects product quality, energy consumption, throughput, and waste at every stage — from intake and drying through to milling, blending, and packaging. The right sensor should support process control, perform reliably in demanding conditions, and integrate simply with existing systems.

Here are eight key considerations to guide your selection.

1. Start with your process demands

Define your operating conditions before evaluating any sensor. Consider the material being measured, installation location, how quickly moisture changes, control system requirements, and whether multiple grain types or recipes are involved.

2. Prioritise measurement speed for real-time control

Inline measurement is essential for closed-loop control. It allows the system to react as conditions change, maintaining target moisture rather than responding to drift after it has occurred -- particularly critical in drying operations where incoming moisture can vary significantly.

3. Require robust construction

Grain processing environments involve dust, vibration, impact, and temperature variation. Build quality directly determines whether a sensor remains reliable over its operational life and minimises unplanned downtime.

4. Ensure stable, linear output

A linear response simplifies calibration and gives operators greater confidence in the data. Consider how output behaves over time and how easily the sensor can be recalibrated as products change.

5. Choose straightforward integration

Look for standard communication interfaces and compatibility with existing PLC or control systems. Simple integration reduces engineering effort and accelerates return on investment.

6. Evaluate total cost of ownership

Maintenance requirements, calibration effort, and service life matter more than purchase price. A low-maintenance sensor is especially valuable in continuous processes where downtime disrupts production.

7. Check temperature capability early

Applications involving drying or high-temperature conditioning may exceed standard sensor limits. Confirm required temperature ranges at the start of the selection process to avoid reduced accuracy or premature failure.

8. Confirm certification requirements

Some environments require ATEX/Ex-certified instrumentation. Identify this at the outset — certification requirements can determine which sensors are legally suitable and affect project approval and site safety assessments.

The right moisture sensor supports stable, automated control, withstands plant conditions, and fits the operational needs of the business — delivering measurable benefit over its entire working life.

Meet the XT series from Hydronix 

The Hydronix XT series is designed to meet all of the criteria outlined above — in a single, field-proven platform built on unique digital microwave technology.

Explore the XT series

Bhutan's food offerings effortlessly meet sustainability criteria.

Bhutan recently concluded its mini-market event in Singapore after Bangkok, as part of its shift to market-oriented agricultural system from subsistence farming 

Bhutanese entrepreneurs are looking for post-event business exchanges with clients and consumers from Singapore. This anticipation is built on the interests generated from the mini-market's diverse displays, including everything from processed foods to agricultural goods from 11 Bhutanese agri-food entrepreneurs. 

Backed by Singaporean partners, JICA Bhutan and the IFC-World Bank Group, the mini-market had a Bhutanese delegation led by the country's Minister for Agriculture and Livestock, Lyonpo Younten Phuntsho. “Bhutan offers the world something special, a clean, natural, and high-quality food products grown in one of the last pristine environments on Earth,” said Younten Phuntsho. 

Bhutan's food offerings thus effortlessly meet sustainability criteria even as the world looks at it as a goal to be reached. Known for its one-of-a-kind and sustainably produced eatables, Singapore's regional market has peaked Bhutan's interests for a meaningful partnership.

Environmental responsibility besides, public health also remains a priority for the Bhutan government in developing the country's agriculture industry for a stronger economy at large. 

Acknowledging all the partners involved, the Department of Agricultural Marketing and Cooperatives (DAMC) shared its long-term plans to promote Bhutanese agri-food products in global markets through such events and trade platforms. 

 

 

 

More Articles …