Entocycle operator using controls web. (Image source: Entocycle)

Entocycle, a UK-based developer of insect farming technology that transforms food waste into sustainable protein for animal feed, has collaborated with Siemens to launch the country’s first digitalised insect farm showroom

The facility is uniquely located beneath four Victorian railway arches in central London.

Focused on creating a sustainable protein alternative, Entocycle chose the high-profile London Bridge area to boost visibility, attract top talent, and engage potential investors in its innovative approach to circular food systems.

Before construction began, Entocycle used Siemens’ digital twin technology to create a virtual model of the site. This simulation helped maximise the use of the complex arch-shaped space and minimise construction errors, saving time and costs.

The site has since undergone a full digital transformation and now runs on Siemens AI and automation systems. Advanced technologies integrated into the facility include robotic arms, machine vision systems that monitor 3,000 larvae per second with up to 100% accuracy, and climate-controlled chambers. These upgrades have significantly enhanced production by reducing larvae growth time and improving survival rates by 30%.

Now in operation for a year, the facility has demonstrated that insect farming can address two major environmental challenges: cutting the UK’s annual 10.7 million tonnes of food waste (of which 30% is lost through supply chain inefficiencies) and reducing reliance on 3.3 million tonnes of imported soy used for animal feed.

With proof of concept established, Entocycle plans to expand its model to industrial scale, aiming to support farms, agri-businesses, and waste management companies in cutting emissions and rethinking protein supply chains.

Matt Simonds, managing director at Entocycle, said: “We’ve spent a decade developing this concept, which has grown from equipment pieced together from hardware retailers to the bespoke and highly advanced factory we’re running today. The London Bridge centre proves our concept, which leverages the black soldier fly as nature’s recycler, that can be scaled around the world to help tackle the dual issue of food waste and sustainability issues in animal feed supply.

“Insect farming is an exciting emerging industry, and our vision is to be the go-to provider of technology to customers alongside our partner Siemens. In 10 years’ time, we expect Entocycle-designed farms to be processing millions of tonnes of food waste around the world, saving millions of tonnes of carbon emissions with it. Partnering with Siemens to deliver our solution internationally provides us with the trust and scalability we need to deliver on our global ambitions.”

Keith Thornhill, head of food and beverage for UK & Ireland at Siemens said: “Entocycle has created the blueprint for high-tech insect farming. It’s successfully applied modern manufacturing technology to its highly niche subject of rearing black soldier flies. And the outcomes are clear to see in increased insect survival rates and slashing the time staff would spend counting insects.

“It’s a fantastic concept ready to be delivered to customers around the world, regardless of site size and location. We’re proud to support it as a great example of technology with a purpose in addressing crucial sustainability challenges.”

Entomatic is highly versatile and can be used in horizontal and vertical row crops. (Image source: Biobest)

The Entomatic automated dispenser stands as a game changer for spider mite control, ensuring precise and uniform Phytoseiulus distribution across crops

Phytoseiulus persimilis, a specialised predatory mite, feeds exclusively on spider mites and is an essential and well-established component of biocontrol programmes. Entomatic is highly versatile and can be used in horizontal and vertical row crops. It has been widely adopted in high-tech protected vegetable crops, such as tomatoes, sweet peppers and cucumbers, as well as cut flowers and open-field strawberry production.

Beyond Phytoseiulus-System, Entomatic efficiently distributes other predatory mites, most beneficial insects, and Artemac supplementary predator feed in tomatoes. Its user-friendly, modular design allows for easy configuration across different glasshouse setups, whether mounted on existing carts, tractors, robotic sprayers, or custom driving platforms.

Sam Gui, market development manager for High Tech IPM at Biobest explained how Entomatic maximises effectiveness by smoothly and precisely releasing Phytoseiulus-System, at a controlled rate, over the head of the plants. “Aside from the increased precision, due to automatisation, Entomatic can significantly cut labour costs. Depending on the Entomatic model, we’ve seen labour costs for beneficial mite introduction cut by up to 90%.”

Among Bayer’s 11 sets of tanks, the measurement range varies from a maximum of 9 tons to a minimum of 4 tons. (Image source: Bayer)

Bayer Crop Sciences recently established a new supply centre in Hangzhou, which aims to expand the production of a variety of products such as fungicides, insecticides and herbicides 

The solution consists of load cells MP 79T, mounting kits, junction box, and weighing indicator, enabling precise execution such as solid-liquid mixing, high-speed agitation and homogenisation in Zone 2 hazardous area. The mounting kit has a built-in horizontal rod that effectively reduces the impact of lateral forces caused by stirring. The junction box employs a one-way breathable membrane technology, ensuring no condensation inside the box. These designs have enhanced the reliability under challenging environments.

Being certified with international regulations shows Minebea Intec's ability to comply with regulations worldwide and provide customers with the highest level of safety assurance. By utilising advanced digital technologies in alignment with German standards, Bayer's new supply centre aims to implement an integrated management system. 

Among Bayer’s 11 sets of tanks, the measurement range varies from a maximum of 9 tons to a minimum of 4 tons. Unlike traditional calibration methods that are time consuming, labour-intensive and often hindeed by structural limitations, the smart calibration allows for weightless calibration. Once the operator enters each load cell’s unique sensitivity coefficient (Cn), indicator will automatically calculate the loading data required for calibration. This feature simplifies operations and minimises downtime during subsequent periodic calibrations and can save around three days during installation and commissioning phase. 

From planning to commissioning and maintenance, Minebea Intec offers its customers support through every step of the way to ensure a smooth process. 

AGRIMAX PROHARVEST thus stands as a technologically advanced and cost-effective solution for all operators in the farming industry. (Image source: BKT)

Balkrishna Industries Ltd (BKT) has recently developed a new tire for the purpose of tackling the challenges associated with harvesting needs by combining high performance, reliability and eco-friendliness

AGRIMAX PROHARVEST integrates advanced technical solutions to ensure maximum efficiency and reliability. Thanks to the VF (Very High Flexion) technology, the tire can carry up to 40% more load than a standard tire at the same inflation pressure, thus enabling a wider and more even weight distribution on the ground, significantly reducing the risk of compaction and promoting soil conservation, which is key to maintaining fertility and agricultural productivity.

For demanding operating conditions, AGRIMAX PROHARVEST features a reinforced polyester casing combined with three layers of steel belts that ensure greater resistance to deformation and superior protection against mechanical stress, extending a tire’s service life even in case of high and cyclic loads. Compound formulation has also been given additional attention to provide high cut and chip resistance, as well as against damages caused by residual stubble or other abrasive materials on the ground, thus minimising the risk of punctures and reducing maintenance costs.

AGRIMAX PROHARVEST's tread features an innovative open-shoulder design that improves traction on rough and wet terrain while enhancing self-cleaning properties. Moreover, it offers remarkable on-road handling, ensuring even wear, better steering control, as well as remarkable driving comfort. Another advantage is the CFO technology (Cyclic Field Operations) that enables the tire to tolerate temporary overloads beyond its capacity, as it occurs when the combine harvester's tank reaches maximum fill and then returns to standard operating conditions once the load is reduced, preventing structural damage and ensuring a longer product life-cycle.

Additionally, the tire has a long service life, owing to its targeted design choices that help reduce the overall environmental impact by limiting the need for frequent replacements and decreasing the quantity of materials and resources required for manufacturing and product life-cycle management.

"Thanks to its innovative design, AGRIMAX PROHARVEST tackles these challenges by reducing the pressure exerted on the soil since it has a larger footprint. Not only does this preserve soil health, but it also promotes higher and more sustainable farming yields". - says Dilip Vaidya, senior president & director technology at BKT.