Poultry

BAADER at VIV Asia 2025: Intelligent poultry processing to protect and add value

During the show, visitors can attend live demonstrations and engage with BAADER's local network, global product managers, and processing experts. (Image source: BAADER)

As the global population grows, the need for more protein with fewer resources has never been greater

Following the motto 'Value Every Gram,' BAADER will showcase its latest solutions at VIV Asia 2025, emphasising the protection and maximisation of meat value throughout the processing cycle. Additionally, advanced software tools assist processors in planning production for each bird and ensuring every gram of meat is safeguarded and efficiently harvested.

“The future of poultry processing lies in intelligent tools, seamlessly integrated into equipment and performance monitoring systems. With advanced software solutions that not only capture data but also identify root causes, decision-making becomes faster and more precise. We're excited to showcase BAADER's latest innovations at VIV Asia this year,“ said Marcel Franz, managing director of BAADER Asia.

During the show, visitors can attend live demonstrations and engage with BAADER's local network, global product managers, and processing experts.

Cut-Up and Deboning

Real value-adding begins after distribution where product differentiation takes shape through specialised cuts, lean portions, and convenient food options tailored to diverse customer preferences.

AI-Based Rest Meat Detection

Controlling the amount of meat left on the carcass after deboning is critical. Every gram of meat not recovered from the fillet represents a missed profit opportunity. To address this, BAADER has developed a vision camera solution that monitors the meat left on the carcass after deboning and alerts the processor about excess waste production.

Refiner Technology

After minimising the meat left on the carcass, processors can further utilise any remaining meat by processing the carcasses with a BAADER Refiner. This gentle method of separating usable meat from hard components allows processors to repurpose the leftover meat into high-value products such as nuggets or sausages.

IFF launches groundbreaking direct-fed microbial solution

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Enviva DUO is a direct-fed microbial solution for poultry production. (Image source: Adobe Stock)

IFF recently announced the launch of Enviva DUO, a groundbreaking direct-fed microbial (DFM) solution for poultry production

The solution constitutes innovative blend of two non-spore forming bacterial strains designed to address challenging conditions by supporting the growth of beneficial gut bacteria. Moreover, the solution also encourages a favorable nutribiotic state and promotes optimal bird performance. Its direct dosing strategy ensures that challenged birds receive the microbiomeboosting benefits of Enviva DUO, despite a decrease in feed intake.

Scientific research also supports the efficacy of Enviva DUO and demonstrates its ability to restore the bird's microbiome, improve gut conditions, and promote the growth of beneficial bacteria. Its stable formulation disperses evenly in water distribution systems, preventing sedimentation or build-up, and ensuring uniform and consistent delivery to the flock, thereby maintaining operational efficiency.

The solution which is currently available to poultry integrators and large farm complexes across the US, will also expand to other regions that are pending regulatory approvals.

Marel introduces VC-i: World's first intelligent vent cutter

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PUPIL AI vision technology, SmartBase software and HMI touchscreen control all add intelligence to the VC-i. (Image source: Marel)

Primary poultry processing receives a revolutionary upgrade with Marel introducing the world's first intelligent vent cutter—VC-i

The vent cutter's job in the primary poultry process is to drill out the cloaca without damaging the intestines and hang it over the back of the carcass. Being the first operation performed inside the product, vent cutting needs to be done with surgical precision and hygiene. This is because mistakes cannot be corrected by the remaining operations in the evisceration line.

The Marel VC-i vent cutter sets a new benchmark in accuracy by meticulously drilling out the cloaca without touching the intestines, thereby preventing any soiling or contamination. Designed to optimise hygiene, efficiency and automation, the VC-i eliminates manual adjustments and ensures precise, contamination-free vent cutting. This precision is driven by PUPIL (Precision Unified Processing with Intelligent Learning) AI vision technology, which provides real-time insight into the machine’s performance, ensuring that cloacas are extracted and positioned correctly.

Promoting automation

Advanced features including the HMI touchscreen allows users to set the VC-i on-the-fly with a few taps. Pre-defined recipes are controlling the automatic machine settings to achieve optimal parameters, such as drill depth and product positioning, for the incoming flock. Thanks to these digital machine settings, manual adjustments based on guesswork are a thing of the past. PUPIL visually monitors performance, eliminating human error and ensuring consistent, high-quality results irrespective of significant variations in bird weights and sizes.

Automated adjustments along with PUPIL AI monitoring maintain high performance across all shifts and flocks, even with wide weight ranges. Internal SmartBase software contributes to VC-i’s consistency by monitoring the machine’s health in real time. It offers early warning alerts on performance at both machine level and unit level, enabling proactive adjustments and maintenance.

Prioritising hygiene

When it comes to VC-i design, soiling or contamination is strictly unacceptable. The open structure of the 20 newly developed, robust carousel units not only reduces wear and tear, but also residue buildup and contamination risk, while offering enhanced cleanability. After each operation, the individual drill units are thoroughly cleaned by their own spray washers. The VC-i’s vacuum system also adds to hygiene by removing initial feces from the intestines, preventing soiling of the clean process and contamination in downstream processes. Moreover, to save water, empty shackles are identified by the smart product detection system and switched off.

Next gen solutions presented at IPPE 2025

The company's egg flow control systems offer a comprehensive and groundbreaking approach to smart egg collection. (Image source: Hotraco Agri)

Global leader in innovation farm automation, Hotraco Agri recently announced its participation in the 2025 International Production & Processing Expo (IPPE) scheduled to take place from 28-30 January in Atlanta, Georgia

Hotraco Agri will present three next-generation products and systems developed to optimise every aspect of farm management, setting new industry standards in egg flow control. These groundbreaking solutions are designed to boost efficiency and profit, enhance animal welfare, and simplify operations.

The company's egg flow control systems offer a comprehensive and groundbreaking approach to smart egg collection, setting new standards for optimising processes at both barn and farm levels. At the barn level, the new Antares Egg controller ensures smooth egg flow by synchronising belt speeds, reducing shell damage, and minimising labour requirements. Equipped with a user-friendly 7-inch touchscreen, it provides real-time insights into egg production with 99.5% accuracy, making it easy to monitor and adjust operations as needed.

For organisations with multiple barns, the Fortica MAX - centralised egg collection (CEC) solution elevates egg flow management by coordinating outputs across barns. This system adjusts for production fluctuations, ensuring a consistent flow to centralised processing points. The result is reduced downtime, less egg breakage, and more efficient packing and grading. Both integrate seamlessly into new or existing farm setups and operations and offers specialised solutions for barn and farm-level egg flow control.

Attendees can feel free to meet experts available at Booth B18042 to provide demonstrations and discuss tailored solutions for farming operations.

Boosting quality of Chaona eggs

Chaona eggs have become a popular choice for numerous consumers. (Image source: Adobe Stock)

The State Grid Ningxia Electric Power Co., Ltd. Guyuan Branch recently visited the Chaona egg sorting and marketing centre in Pengyang County Industrial Park to investigate potential safety hazards in electrical equipment

Given their unique advantages of low fat, low cholesterol, large egg yolk and thick egg white, Chaona eggs have become a popular choice for numerous consumers. Since the traditional egg sorting method relies on manual operation, which is inefficient and labour-intensive, the egg sorting marketing centre project came into being, injecting new vitality into the development of the industry.

Chaona eggs are currently being sold to Beijing, Xiamen, Xi'an, Yinchuan, Guyuan and other cities, and the market share continues to expand.

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